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The PVC window and door manufacturing process

The PVC window and door manufacturing process

Have you ever wondered how PVC windows and doors are made at our production facility? In this post, we explain the entire process – from measurement to the finished project.

Before we begin, let us look at the material used to make PVC windows and doors. PVC stands for polyvinyl chloride. It is a type of plastic, or thermoplastic material, used in many industries and considered environmentally friendly.

The PVC window and door manufacturing process

  1. Measurement: First, we visit the site and take precise measurements, which we enter into design software. Measurement is crucial to ensuring the windows and doors fit perfectly into your home’s or building’s openings.

  2. Cutting and sizing: After measurement, profiles are cut to the required dimensions using specialised machines that ensure precise cuts. Profiles are labelled for further processing so every part matches the project specifications exactly.

  3. Installing steel reinforcement: Steel reinforcements are inserted into every cut profile section to further improve stability and strength. These are especially important for durability and resistance to different weather conditions.

  4. Drilling holes: The components then undergo specialised processing. Depending on the work order, holes are drilled for striker plates, connectors, drainage and other installation components. This ensures every part has the required functionality and is ready for assembly.

  5. Joining profiles: Profiles are cut at precise angles and joined by welding the plastic edges. The edges are bonded together for maximum joint strength. This process requires high precision and quality welding materials.

  6. Installing accessories: Doors and windows are fitted with locks, security hardware, connectors and other necessary components. These accessories provide security and improve functionality.

  7. Cleaning and finishing: After welding, profiles are thoroughly cleaned and finished to remove imperfections and ensure a perfect finish. This includes polishing and checking every joint.

  8. Fitting hardware and glazing: Next, hardware and glazing are installed. Windows and doors receive their glass panels and fittings, making them fully functional. Further quality checks ensure they meet every standard.

  9. Final inspection: After all manufacturing stages, the PVC windows and doors undergo final inspection. Every component is carefully examined to ensure there are no defects and the products are ready for delivery and installation.

Environmental standards and insulation

During manufacture, we maintain high standards for burglary protection, thermal insulation, noise reduction and environmental sustainability. Finished products contain no substances harmful to people or animals. These materials undergo various tests and checks, so there is no reason for concern. Their insulating properties also reduce the energy needed to heat or cool a space. When removing old windows and doors, we take them to a designated recycling location.

Delivery and installation

Once complete, the product is delivered and fitted by our installation team. Installation includes positioning the windows and doors, ensuring every part works correctly and checking again afterwards to make sure everything operates flawlessly.

Conclusion

Considering replacing your windows and doors? Contact us with confidence; we will prepare a quote and advise on the best approach for your needs. Our PVC windows and doors offer high quality, durability and environmental compatibility, ensuring your investment is worth every penny.

SAPLAST window and balcony door systems

SL 70 Max light
SL 70 Max light
SL 70 Renovacija
SL 70 Renovacija
SL 82 MD
SL 82 MD
SL 82 Renovacija 35mm
SL 82 Renovacija 35mm
SL 82 Renovacija 65mm
SL 82 Renovacija 65mm
SL 70 Clasic
SL 70 Clasic

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